Creating the perfect patch goes beyond stitching—it’s about quality, design, and durability. If you’re looking for top-tier custom patches, Sunny Side Ink Patches offer a wide range of options with fast production and no setup fees. This guide breaks down 11+ custom patch you can create with Sunny Side Ink to help you make the right choice. Whether you’re outfitting a team, branding your business, or just expressing yourself, this guide covers it all.

1. Standard Embroidered Patches

These are the most popular and versatile patches. They are crafted with premium thread on a durable fabric base to deliver a clean, high-quality appearance. You can choose between a sleek thin-stitched edge or a traditional merrow border. These are best suited for team badges, work uniforms, and custom name tags.

The application is simple using a heat press, and they are available in custom sizes and shapes. At a quantity of 100, each patch is priced at approximately $3.06. Embroidered patches are ideal for bold designs with clear, blocky text and high-contrast elements. Their textured finish offers a tactile appeal that brings artwork to life in a dimensional way.

2. 3D Embroidered Patches

This style features raised stitching for a bold, tactile effect. It’s an excellent choice for logos, sports teams, or lettering that needs to stand out. These fully customizable patches start at $6.61 each when ordering 100 units. The puffed embroidery adds a sculpted appearance, making these ideal for statements that demand attention. They’re often used on hats, varsity jackets, and fashion apparel where design depth is key.

3. Full Color Printed Patches

Using dye sublimation, these patches offer vibrant, photo-quality prints that are long-lasting and resistant to fading. They are ideal for detailed artwork, gradients, or photographic designs. Each patch comes with a merrow border and costs $2.34 when you order 100 pieces. These are perfect when you must reproduce a complex image with intricate color transitions, such as illustrations or real-life pictures.

4. Print + Embroidery Patches

These patches combine full-color printing with embroidery to highlight specific parts of a design. This smart option combines sharp graphics and textured stitching in one patch. They add dimension to artwork and are priced at $2.34 per piece at the 100-unit level. You can bring vibrancy and texture into one patch—imagine a printed background with raised embroidered text on top for a layered design effect.

5. Metallic Flex Patches

Metallic Flex Patches offer a bold, chrome-like finish with a striking 3D effect. They reflect light and create a sleek, high-end look. These are especially suited for streetwear or standout branding. They are designed with custom shapes and clean edges and applied using a heat press. Prices begin at $3.88 per unit when ordering 1000 or more. They also resist cracking and peeling, making them a good choice for items that get frequent handling.

6. PVC Rubber Patches

PVC patches are designed for performance. They’re waterproof, flexible, and built to last. This patch type is molded precisely to show off dimensional details and color. Commonly used on tactical gear, outdoor apparel, and tech accessories, they are easy to apply with a heat press. Pricing starts at $5.80 per patch for a batch of 100. Because of their durable nature, they’re favored in environments that require rugged branding like military, firefighter, and adventure gear.

7. Genuine Leather Patches

Genuine leather patches offer a rugged yet sophisticated look. These are made from real leather and feature embossed or debossed details. They are perfect for denim jackets, hats, or other premium apparel. They have a rich texture and are known for their high durability. Over time, they develop a natural patina that adds a vintage touch, making them ideal for heritage brands or artisanal goods.

8. Faux Leather Patches

If you want the look of leather without using animal products, faux leather patches are an excellent choice. They offer the same style with more flexibility in color and finish. Suitable for fashion branding, beanies, and bags, they help you achieve a classic look with an ethical alternative. They also tend to be slightly lighter and budget-friendly while still offering a premium feel.

9. Woven Patches

Woven patches use thread without a fabric base, allowing for sharper and more detailed designs. These are ideal for small fonts or logos that require high precision. They have clean, tight lines and can be applied using a heat press. At 100 units, pricing begins at $3.66 per patch. They’re best for intricate vector art or minimalist logos with delicate linework that would be hard to embroider.

10. Chenille Patches

Chenille patches are recognizable for their plush, fuzzy texture. Often seen on varsity jackets, these patches are made with thick yarn and felt backing. They’re popular for retro looks or school-themed designs. They feature vibrant colors and are priced from $12.66 each when ordering 25 or more. The soft texture makes them great for adding personality to outerwear and accessories with a bold, fun twist.

11. Rhinestone Transfers

These patches bring sparkle and flair. Designed using crystal elements, rhinestone transfers reflect light to create eye-catching designs. They are ideal for dance apparel, fashion accessories, or logos that need to stand out. Easy to apply with a heat press or household iron, pricing starts at $2.67 for a batch of 100. Rhinestone patches are popular with cheer squads, boutique clothing brands, and anyone looking to add glimmer and glam.

12. Additional Offerings

Sunny Side Ink Patches also offers custom vinyl stickers, which are full-color, weather-resistant, and even dishwasher-safe. They are great for branding and cost as low as $0.22 each in larger quantities. In addition to patches, you can also shop for wholesale blank hats like trucker caps, beanies, and snapbacks. These are great for pairing with patches, start at around $4.62 per piece. Sunny Side Ink Patches even offers patch samples for those who want to check the quality before ordering large quantities.

Pressing Methods and Application

Sunny Side Ink Patches offers multiple application options for different patch types:

• Heat Press for Garments: Apply patches at 350°F for 20 seconds with medium-firm pressure. Let cool before removing the tape. This method is ideal for most standard fabrics, such as cotton and polyester.
• Heat Press for Hats: Use a Hotronix 360 IQ with top and bottom heat (280°F top, 320°F bottom) for 45 seconds. This ensures the glue melts evenly for strong adhesion to curved surfaces like caps.
• Iron-On for Garments: Set the iron to the maximum temperature, press for 20–25 seconds, and let cool. This method is best for small runs or home use.
• Peel and Stick: This is ideal for hard surfaces like toolboxes or notebooks. For garments, remove before washing. These are great for events or temporary use where heat application isn’t an option.
• Sewing: This is the best method overall and will keep the longevity of the application. We use a commercial post machine for quality sewing.

Final Thoughts

Whatever your design vision is—a logo, club badge, or unique art piece—there’s a perfect patch type waiting. With Sunny Side Ink Patches, you have a reliable partner that offers quality products, fast service, and a hassle-free ordering experience. You get industry-leading turnaround times, excellent pricing, and expert customer support, all while customizing your apparel, gear, or merch precisely the way you imagined. Start your journey by discovering every custom patch you can create with Sunny Side Ink Patches.

Frequently Asked Questions (FAQs)

1. What is the best type of patch for detailed logos or small text?

Woven patches are ideal for intricate designs with small text or sharp linework. Unlike embroidered patches, they use threads woven together without a fabric base, which allows for cleaner, tighter detailing. This makes them perfect for company logos, minimalist branding, or small badges where clarity is crucial.

2. Can I wash garments with Sunny Side Ink Patches attached?

Yes, Sunny Side Ink Patches are designed to last through multiple washes. When using cold water, most heat-pressed patches can handle up to 50 home wash cycles. However, peel-and-stick patches should be removed before washing as water can damage the adhesive backing.

3. Are Sunny Side Ink Patches vegan or cruelty-free?

Sunny Side Ink Patches offers both genuine leather and faux leather options. If you’re looking for a cruelty-free alternative, faux leather patches provide the same classic style and texture without using animal products. They suit ethical fashion brands or anyone wanting a vegan patch solution.

4. How fast is the turnaround time for custom patches?

Sunny Side Ink Patches ship in as little as five business days, even for custom orders. There are no setup or artwork fees, and shipping is free. This makes them one of the fastest and most convenient providers for businesses, sports teams, or anyone needing high-quality patches quickly.

5. What’s the most durable patch option for outdoor or tactical use?

PVC rubber patches are the best choice for outdoor, tactical, or high-performance needs. They are waterproof, flexible, and highly resistant to wear and tear. These patches are perfect for gear that faces rugged use, like backpacks, uniforms, or tech accessories.